This is an era of industrial automation. You might be creating new systems or improving existing ones. Either way, automation helps in keeping your systems competitive and makes them run smoothly.
To maintain the efficiency of machines, you need frequent engineering consultation. However, the process might be costly and quite lengthy.
Now let’s learn about the benefits of custom process simulation in this connection. In engineering, simulation has become quite common and helps save time and resources too. Most importantly, it helps easier decision-making.
Role of simulation projects
A professional simulation project improves product visualization. It is the crux of automation engineering. Simulation allows the client to visualize the project and its output easily. Therefore, the project team and the client can make decisions easily.
However, it is wrong to think that simulated projects do not require field testing or system commissioning. However simulation indeed reduces project cost and time frames. It also reduces the testing time to an upgrade extent. Moreover, simulated projects have fewer escalations.
The scope of the simulation
Simulation comes with the latest technology. In a growing economy like Indonesia, you need to land projects at a low cost. Meanwhile, you need affordable but the latest technology for your projects too.
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When your simulation project is effective, you can easily pull off a complex project as well. Meanwhile, you can easily take care of the client’s requirements from scratch.
When the client gets a real time update with projected visualizations of the project, they can derive maximum value out of it.
However you need to ensure the quality of simulation. Otherwise it might lead to frequent field adjustments and find tuning of the hardware throughout the project and even after it. In that case a costly and complex simulation might not be of any value to the customer.
What are the other instances where a simulation project might be effective?
Firstly, you need a simulation for an engineering project which has a layered sequence of several operations. In this kind of a project the customer will appreciate it if you can show him the sequence of steps in the project and the actions in detail.
If not handled properly, your simulation can hamper your project timeline in a major way. Firstly you need to allocate programming and simulation review time slots to your project. In other words, you can start by allocating a separate time frame to program the simulations in a good way.
Secondly, you have to reserve the time slot for the simulation. After that, you have to invite the client to review the simulations. You might also have to act on the client’s feedback. It might take a tentative period.
Other Considerations
However, most experts say that there is no reason to think that simulation is a redundant part of the project. In factory is the most important part of it which avoids escalation and reduces both the time and resources needed for a project.
All you need is a strong partnership between the project team of the client and your development team. If the project manager is effective, then both team members can work harmoniously. The bottom line is that you need a few weeks added to the project schedule only.
In more complex projects it is viable to record the simulation live and edit it later. Once the programming is complete, do the documentation and clean up simultaneously. As a result there won’t be a lot of escalations piled up.
At the same time, you will find simulation taking up time upfront. However, at the end of the project, you will find that there is no extra delay. The average project time of simulated projects is less than the projects that go without it.
Conclusion
In most industries, making small and frequent changes in an automatic project setup can be time-consuming and costly. Therefore, you can’t ignore project simulations. Ask the clients to afford it.
At the same time, you should present a detailed foresight in favor of adding simulation to your project. You can start by highlighting the cost cuttings and schedule trimming when you add simulation to your project. Let us know how simulation helped in your latest engineering project!